Gypsum board complete equipment is an automatic production line for industrial continuous production of various gypsum boards (such as paper faced gypsum board, light partition board, decorative gypsum board, etc.), covering the whole process of raw material processing, molding, drying, cutting, packaging, etc. According to different production scales and degrees of automation, there are significant differences in equipment configuration and prices. The mainstream price range for complete sets of equipment is between 60000 and 3 million yuan, which can meet the different needs of small and medium-sized enterprises to large building materials factories.
Main components and functions
Raw material supply system
Responsible for precise measurement and mixing of gypsum powder (building gypsum, desulfurization gypsum, etc.), water, fibers, additives, etc., to form a uniform slurry. Some high-end equipment is equipped with automatic batching and foaming systems to enhance stability.
Forming system
Using hydraulic automatic forming machines (such as LB-4 type) or horizontal mold equipment, the slurry is injected into the mold through vibration compaction and extrusion molding technology, and multiple gypsum boards can be formed at once, supporting various thickness specifications from 60mm to 150mm.
Conveyor and drying system
After forming, the wet board enters the drying area through the conveyor roller, and is heated by a fuel thermal oil furnace or steam, combined with zone hot air circulation technology. The temperature is controlled according to the set drying curve to ensure the strength of the board and prevent cracking.
Cutting and trimming system
Use a fixed length cutting machine to cut long boards into standard sizes (such as 2400mm, 3000mm), and equip them with fully automatic edge wrapping and cutting devices to ensure smooth and beautiful edges.
Intelligent control system
Equipped with PLC programmable controller and human-machine interface, the entire line can operate automatically. Some equipment integrates IoT monitoring, fault self diagnosis, energy management and other functions to improve production efficiency and stability.
Market mainstream equipment reference
Fully automatic lightweight gypsum wall panel production line: priced at approximately 68000-120000 yuan, suitable for small and medium-sized manufacturers, with a daily output of 300-900 square meters, supporting various specifications from 60 to 150 types.
Large scale automated gypsum board complete equipment: with an annual output of 5-20 million square meters and a starting price of about 1.65 million yuan, suitable for large-scale production, equipped with intelligent drying control and automatic stacking system.
Customized paper faced gypsum board production line: supports the utilization of desulfurization gypsum, equipped with energy-saving drying and film covering functions, priced at approximately 1-1.25 million yuan.
We understand that you are interested in the selection and application of gypsum board complete equipment. If you need to further understand the technical parameters or actual operating cases of manufacturers in Shandong, you can consider professional equipment consulting services. It can help you compare different brand configurations, avoid procurement risks, and improve investment returns: